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November 24, 2009 A Penton Media Publication Vol. V No. 22



CONTENTS
Maintaining Your Spare Parts

Electrical Troubleshooting Quiz

Simplify Analysis

NEC in the Facility

Safety



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About This Newsletter
This twice-a-month
e-newsletter is brought to you from the publisher of EC&M magazine.

MRO Insider addresses topics such as:

  • Working with management and supervision
  • National Electrical Code® on the production floor
  • Safety procedures and programs
  • Troubleshooting techniques
  • Equipment maintenance and testing tips
  • Managing motors and generators
  • Trends in training and education
  • Managing energy use


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    The designations "National Electrical Code" and "NEC" refer to the National Electrical Code®, which is a registered trademark of the National Fire Protection Association.

     
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    Maintenance
    Maintaining Your Spare Parts
    It can be difficult to explain to the boss why you need a second outage to replace a part you had in stock just prior to the first outage. How can you prevent a "we didn't know it wouldn't work" fiasco?

    General tips:

    1. Before adding a replacement part to inventory, check the part number, size, and other identifying specs against your required inventory documentation.
    2. Nothing goes into the stockroom without being properly labeled.
    3. The storage area may appear to be dry due to the absence of a roof leak (water ingress), but it can still be humid enough for spare parts to corrode. Consider using a dehumidifier.

    To read more on this story, visit EC&M's Web site.


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    Repair
    Electrical Troubleshooting Quiz
    Each major process line has run under PLC control for many years. A few years ago, you started seeing PLC module failures. These haven't come anywhere near the published mean-time-before-failure specs, so time in service isn't a factor.

    After a couple of power supply modules failed, you used a power analyzer to identify anomalies but didn't find any. Someone suggested that maybe dirt was accumulating in the cabinets and causing overheating. However, all of the PMs have a line item "clean cabinet interior," and it's obvious that techs are wiping the bottom of the cabinets during PMs. Another person suggested grounding and bonding issues, but the systems comply with the NEC Art. 250 Part V and other standards.

    Where do you go from here?

    Visit EC&M's Web site to see the answer.


    Simplify Analysis
    In a perfect world, your team would fully analyze every failure, identifying the root cause and contributing causes with pinpoint accuracy. Unfortunately, the realities of time and money don't make this feasible.

    Traditional failure analysis procedures exceed what's reasonably achievable in the field. A tech confronted with a complex, time-consuming post-mortem procedure won't follow it, especially when there are fires to put out.

    The solution is to create simple procedures that repair techs can use to quickly collect relevant data, plus do basic diagnosis. They might find only contributing causes this way, but at least they’re doing something post-mortem. When you aggregate the data of several repairs, you can focus limited resources for root cause analysis on the problems identified by trending.


    ADVERTISEMENT
    Motors and Drives Solutions
    Motors and drives are critical elements of most machines. Visit the Fluke solution center as a resource for all your motor and drive issues. Here you will find application notes, case studies, an on-line discussion board, videos and other resources to help you deal with these complex and important issues. www.fluke.com/motorsdrives


    Operation
    NEC in the Facility
    Provide adequate overhead clearances from buildings to overhead service conductor final spans. The NEC doesn't allow you to run these conductors under openings through which materials might move or where they might obstruct such openings [230.9].

    The NEC also requires that conductors maintain a vertical clearance of 3 ft from doors, porches, balconies, etc., and from windows that open. That distance isn't nearly as much as it might seem. If you want to ensure you're protecting someone who's standing in a door or opening a window, allow for that additional distance.

    To read more on this story, visit EC&M's Web site.


    Safety
    Where can you take breaks? On construction sites, electrical rooms often serve as makeshift breakrooms. From an industrial hygiene standpoint, this is a bad idea because it introduces food and thus vermin into these spaces. From an electrical safety standpoint, it's not an immediate problem if these rooms don't contain energized equipment. However, taking breaks in such rooms with energized equipment unnecessarily exposes you to flash and arc blast hazards.

    Even if you took breaks fully decked out in a flash suit (not likely), just being in the area introduces unnecessary risk. Always take breaks in areas specifically designated as breakrooms.


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