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CONTENTS
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Maintaining Your Spare
Parts
Electrical Troubleshooting
Quiz
Simplify Analysis
NEC in the Facility
Safety
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About This Newsletter
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This twice-a-month e-newsletter is brought to you from the
publisher of EC&M magazine. MRO Insider addresses topics such
as:
Working with management and supervision
National Electrical Code® on the production floor
Safety procedures and programs
Troubleshooting techniques
Equipment maintenance and testing tips
Managing motors and generators
Trends in training and education
Managing energy use
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The designations "National Electrical Code" and "NEC" refer to the
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trademark of the National Fire Protection Association.
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Maintenance
Maintaining Your
Spare Parts
It can be difficult to explain to the boss why you need
a second outage to replace a part you had in stock just prior to the
first outage. How can you prevent a "we didn't know it wouldn't work"
fiasco?
General tips:
- Before adding a replacement part to inventory, check the part
number, size, and other identifying specs against your required
inventory documentation.
- Nothing goes into the stockroom without being properly labeled.
- The storage area may appear to be dry due to the absence of a roof
leak
(water ingress), but it can still be humid enough for spare parts to
corrode. Consider using a dehumidifier.
To read more on this story, visit EC&M's Web
site.
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Repair
Electrical
Troubleshooting Quiz
Each major process line has run under PLC control for
many years. A few years ago, you started seeing PLC module failures.
These haven't come anywhere near the published mean-time-before-failure
specs, so time in service isn't a factor.
After a couple of power supply modules failed, you used a power
analyzer to identify anomalies but didn't find any. Someone suggested
that maybe dirt was accumulating in the cabinets and causing
overheating. However, all of the PMs have a line item "clean cabinet
interior," and it's obvious that techs are wiping the bottom of the
cabinets during PMs. Another person suggested grounding and bonding
issues, but the systems comply with the NEC Art. 250 Part V and other
standards.
Where do you go from here?
Visit EC&M's Web
site to see the answer.
Simplify Analysis
In a perfect world, your team would fully analyze every
failure, identifying the root cause and contributing causes with
pinpoint accuracy. Unfortunately, the realities of time and money don't
make this feasible.
Traditional failure analysis procedures exceed what's reasonably
achievable in the field. A tech confronted with a complex,
time-consuming post-mortem procedure won't follow it, especially when
there are fires to put out.
The solution is to create simple procedures that repair techs can
use
to quickly collect relevant data, plus do basic diagnosis. They might
find only contributing causes this way, but at least they’re doing
something post-mortem. When you aggregate the data of several
repairs, you can focus limited resources for root cause analysis on the
problems identified by trending.
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other resources to help you deal with these complex and important
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Operation
NEC in the
Facility
Provide adequate overhead clearances from buildings to
overhead service conductor final spans. The NEC doesn't allow you to
run
these conductors under openings through which materials might move or
where they might obstruct such openings [230.9].
The NEC also requires that conductors maintain a vertical clearance
of 3 ft from doors, porches, balconies, etc., and from windows that
open. That distance isn't nearly as much as it might seem. If you want
to ensure you're protecting someone who's standing in a door or opening
a window, allow for that additional distance.
To read more on this story, visit EC&M's Web
site.
Safety
Where can you take breaks? On construction sites,
electrical rooms often serve as makeshift breakrooms. From an
industrial
hygiene standpoint, this is a bad idea because it introduces food and
thus vermin into these spaces. From an electrical safety standpoint,
it's not an immediate problem if these rooms don't contain energized
equipment. However, taking breaks in such rooms with energized
equipment
unnecessarily exposes you to flash and arc blast hazards.
Even if you took breaks fully decked out in a flash suit (not
likely), just being in the area introduces unnecessary risk. Always
take
breaks in areas specifically designated as breakrooms.
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