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February 23, 2010 A Penton Media Publication Vol. VI No. 4



CONTENTS
Insulation Resistance Testing, Part 1

Electrical Troubleshooting Quiz

Catastrophic Failure Repairs

NEC in the Facility

Safety



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This twice-a-month
e-newsletter is brought to you from the publisher of EC&M magazine.

MRO Insider addresses topics such as:

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  • National Electrical Code® on the production floor
  • Safety procedures and programs
  • Troubleshooting techniques
  • Equipment maintenance and testing tips
  • Managing motors and generators
  • Trends in training and education
  • Managing energy use


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    Maintenance
    Insulation Resistance Testing, Part 1
    Acceptance test reports can tell you the condition of your cables when they were installed, but they tell you nothing about the present condition. Startup alone can radically change the data. To ensure reliability, you need to:
    1. Perform insulation resistance testing at the correct intervals.
    2. Trend the results over time.

    To read more on this story, visit EC&M's Web site.


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    Repair
    Electrical Troubleshooting Quiz
    Over the past several months, power problems have plagued the people working in the administrative offices. The most common complaint is nuisance breaker tripping. People have also reported “static shock” from various surfaces such as the sink in the coffee pot area. In addition, a rep from a major customer account complained about “a nasty shock” from a photocopy machine.

    What are some things you should look for in order to resolve these problems?

    Visit EC&M's Web site to see the answer.


    Catastrophic Failure Repairs
    A “catastrophic” failure is one from which recovery is impossible. Although catastrophic failure of a major system often leads to “we have to remove all this damaged stuff so we can restore operations,” don't be too hasty.

    The response to catastrophic failure of major systems (or equipment) usually entails large capital expenditures, insurance claims, regulatory filings, reports to senior management, and the services of a forensic engineer. The many chefs in that particular kitchen are all handling the hot potato known as "blame."

    To read more on this story, visit EC&M's Web site.


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    Operation
    NEC in the Facility
    One possible problem in this issue's Electrical Troubleshooting Quiz is an isolated ground (IG).
    • Some equipment manufacturers “require” an IG receptacle.
    • Someone may install an IG to solve power quality problems.
    • Often, IG installations are wired incorrectly and produce new problems without solving the old ones.
    One IG miswiring scheme involves running the IG equipment grounding conductor (EGC) to a separate ground rod. Because this electrode isn't wired to the EGC of the source (service or derived system), it creates a potentially lethal difference of potential.

    To read more on this story, visit EC&M's Web site.


    Safety
    When a person drowns, the body is “on fire” with demand for oxygen the lungs can't provide. However, drowning isn't the only way to bring on painful lack of breath. It can also occur over time.

    When you work around paints, coatings, dusty materials, adhesives, or solvents, your lungs are at risk. Your first line of defense is good ventilation, but you may also need to wear a respirator. Note that a painter’s mask is useless against fumes, gases, and vapors. Use the respirator that conditions require.

    Protect your lungs by following these three rules:

    1. Ventilate to reduce concentrations.
    2. Use the proper respirator. At a minimum, see the MSDS of the materials with which you’re working.
    3. Reduce total exposure by limiting the time you’re in the hazardous area.


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