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October 26, 2010


What's new:
1. How to improve a servo-powered machine
2. Improving the energy efficiency of low-pressure blowers
3. UL-rated explosion-proof motor designs face December 2010 compliance deadline
4. Video: Trends in Brush and Brushless Motors
5. New Products

Articles

How to improve a servo-powered machine
Tricks of the trade let designers optimize servo-driven machines for speed, accuracy, or a quick response. Today's servo-controlled machines are faster, smaller, and smarter than ever. Even so, machine users demand more and more performance, and this forces designers to keep making improvements. But it can be a challenge to make a machine's servosystem perform better because so many factors come into play: servomotors, the feedback sensor, the servodrives, and the mechanical transmission, to name a few. Read more

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Improving the energy efficiency of low-pressure blowers
In one test, a trilobe lobe blower with a 110-kW motor and connected to a separate frequency converter was compared to a screw blower using a 75-kW motor with integrated frequency drive. The result at maximum volume flow of the lobe blower (2,145 m3/hr) shows a 32.1% higher specific energy consumption (lobe: 141.0 J/l, screw 106.7 J/l). At minimum volume flow (984 m3/hr) the difference in the specific energy requirements is 64.4 % (lobe: 191.7 J/l, screw 117.2 J/l). Similar results were seen in other tests, demonstrating that compared to traditional lobe blowers, rotary-screw devices can cut energy consumption in half. Read more

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UL-rated explosion-proof motor designs face December 2010 compliance deadline
Electric-motor manufacturers seeking Underwriters Laboratories' (UL) “explosionproof” certification face a Dec. 11, 2010 deadline that could change the way they design and build their products. On that date, UL will require that motors fully comply with the UL 674 standard before being labeled explosionproof.

Explosionproof does not mean the motor cannot explode or will survive a catastrophic external explosion. It means the motor will prevent an explosion or spark from within the motor from propagating into the surrounding atmosphere, which may contain flammable gases and vapors. Read more

Featured Content

Trends in Brush and Brushless Motors
Paul McGrath from Maxon Motor looks at the up and coming trends in brush and brushless motors. Runtime: 4:28

New Products

Brushless motors boast compact footprint
A new family of frameless brushless motors, the KBM Series, comes in 14 sizes for low or high-voltage operation. Frame sizes range from 60 to 825 mm in diameter, and for 240 to 480-Vac operation. Each frame size is available with up to three or four stack lengths and feature fully encapsulated stator windings. Internal windings are rated for continuous-duty operation up to 155°C. Rare-earth neodymium-iron-boron magnets provide high continuous torque ranging from 1.07 to 2,540 lb-ft, and peak torque ranging from 3.62 to 9,450 lb-ft, for maximum power ranging from 1.22 to 24.8 hp. Maximum available speeds are 105 to 18,600 rpm.
Kollmorgen

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Linear-shaft motor with parallel option
The linear shaft motor now offers a new parallel option to simplify cable management and routing when using multiple motors with one encoder and one servodrive. Traditional systems require two drives, two controllers, and two encoders connected together. The parallel option provides the motors with mirrored cable exit locations (top), as opposed to standard motors which have identical cable-exit locations (below).
Nippon Pulse America Inc.

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Spindle motors
The new 1PH8 family of high-performance induction-motor drives and servomotors are for heavy-duty machine tool and motion-control applications. Available in 2.8 to 1,340 kW, the line combines induction and high-powered servo technologies for greater efficiency and more precision. A single stator and rotor design lets the modular adaptation of the various motor options provide design flexibility and cost containment.
The modular motor platform concept offers options such as assorted bearing designs for increased cantilever forces or increased speeds up to 20,000 rpm; solid or hollow shaft-design configuration to match the mechanical interface; forced-air or water-cooled models; induction or synchronous servomotor design — both feature the same mechanical and electrical interface; and absolute or incremental encoders built-in for high-resolution feedback and improved motion control in high power level applications.
Siemens Industry Inc.

News from MD

ENGINEERINGTV.COM IS ALL NEW!

The video site for engineers, EngineeringTV.com has been completely redesigned and relaunched with an entirely new look and enhanced functionality. Browse video libraries on specific technology topics or browse by company brands, by tradeshow, or even by publication-specific video “playlists.” It is all the same quality editorial content and cutting-edge technology videos, but with better usability. Check it out today!



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Attend The Embedded Designers Forum to hear powerful keynote addresses from Energizer® and Google Power Meters™ and attend live how-to Webcasts! This one-day online conference is for software and hardware engineers looking to monitor, measure, control, display, convert or use energy more efficiently using the latest technologies and products to help design products for the emerging Smart Energy market. Don't miss it, register today!


ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING

Click Here for a list of archived Machine Design webcasts.

Featured Links

Leeson
With over 30,000 custom designs and experienced application and design engineering support, LEESON can react quickly to your production & application needs.
www.leeson.com

Cool Muscle Servos, Your Complete Solution
The Cool Muscle line of integrated AC servos embeds the key requirements necessary for sustainable machine design into the motor itself. This seamless integration increases machine efficiency, maximizes energy distribution, minimizes current consumption, reduces heat generation and results in longer component and machine life.
www.myostat.ca/CoolMuscle

Calculate Motor Speed, Torque or Power: The most common units can be selected to help engineers find the data they need quickly. The tool is freely available with no registration from Groschopp


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Contact Information
Editorial questions:   Robert Repas 216-931-9319
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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